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| 轮胎刻码自动化系统开发与效率提升的研究 |
| Research on Development and Efficiency Improvement of Tire Code Engraving Automation System |
| Received:March 10, 2026 Revised:March 10, 2026 |
| DOI：10.12137/j.issn.2095-5448.2026.09.0510 |
| 中文关键词: 轮胎 刻码装置 运胎辊床 自动化系统 精准定位技术 |
| 英文关键词: tire code engraving device tire conveying roller bed automation system precise positioning technology |
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| 中文摘要: |
| 研发轮胎自动刻码装置，构建输送、定位、识别、雕刻于一体的智能作业系统，搭配运胎辊床实现轮胎刻码全流程自动化协同运作。本系统集成自动化输送定位技术、胎号基准精准对中技术、二维码自动生成与激光雕刻一体化技术、PLC协同控制流水线作业技术四大关键技术，以运胎辊床为核心输送载体，先将轮胎平稳输送至指定雕刻工位，以轮胎原有胎号条码为定位基准，通过旋转调节装置精准确定雕刻方位，再由自动扫描装置识别胎号信息并传输至控制系统，驱动激光雕刻机生成专属二维码，经定位校准后完成雕刻作业，全程实现自动化、标准化、规范化运作。实践表明，本自动化系统可将刻码效率由传统人工刻码效率的15～20条·h-1提升至40条·h-1，人员投入由4—5人减少至1人，大幅降低员工劳动强度，优化了生产人员配置，既精准满足客户定制化需求，又显著提升了产品的市场竞争力，可为轮胎企业后处理工段的智能化改造提供参考。 |
| 英文摘要: |
| An automatic tire code engraving device was developed，an intelligent operation system integrating conveying，positioning，recognition and engraving was built，and the whole process automation and collaborative operation of tire code engraving was realized with the tire conveying roller bed.The system integrated four key technologies，including automatic conveying and positioning technology，accurate alignment of tire number reference technology，automatic generation of two-dimensional code and integration of laser engraving technology，and PLC collaborative control of assembly line operation technology.It took the tire conveying roller bed as the core conveying carrier，firstly，the tire was stably conveyed to the designated engraving station，taking the original tire number bar code of the tire as the positioning reference，the engraving orientation was accurately determined by the rotating adjustment device.Then，the tire number information was identified by the automatic scanning device and transmitted to the control system，driving the laser engraving machine to generate a dedicated two-dimensional code.After positioning and calibration， the engraving operation was completed，and the whole process was automated，standardized and regulated. The practice showed that the automatic system could increase the code engraving efficiency from 15～20 pieces per hour of the traditional manual code engraving efficiency to 40 pieces per hour，and reduce the personnel number from 4—5 to 1，significantly reduce the labor intensity，optimize the production personnel allocation，not only accurately meet the customized needs of customers，but also significantly improve the market competitiveness of products，which could provide a reference for the intelligent transformation of post-processing section in tire enterprises. |
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