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| 挤出胎面气孔的形成机理及解决措施 |
| Formation Mechanism and Solution Measures of Pores in Extruded Tread |
| Received:December 21, 2019 Revised:December 21, 2019 |
| DOI：10.12137/j.issn.2095-5448.2020.06.0344 |
| 中文关键词: 胎面；气孔；挤出工艺；温度；挤出速度；加工助剂 |
| 英文关键词: tread；pore；extrusion process；temperature；extrusion speed；processing aid |
| 基金项目: |
| 中图分类号: |
| Author Name | Affiliation | E-mail | | zhangyong* | Qingdao shuangxing tire industry co. LTD | zy@doublestar.com.cn | | Dongkang | Qingdao shuangxing tire industry co. LTD | | | Zhoulei | Qingdao shuangxing tire industry co. LTD | | | Liukun | Qingdao shuangxing tire industry co. LTD | | | qiaoyuanmei | Qingdao shuangxing tire industry co. LTD | | | wangmingjie | Qingdao shuangxing tire industry co. LTD | |
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| 中文摘要: |
| 分析挤出胎面气孔的形成机理并结合生产实践提出相应的解决措施。机头温度过高，挤出速度过快，原材料中水分和挥发分含量较大，热炼时混入空气，供胶不足，机头内部压力不足等是胎面气孔产生的主要原因，分析时既要考虑内在因素（如胶料配方），也要考虑外在因素（如挤出机温度、挤出速度等），选择内、外因素的最佳结合点才是提高胎面挤出质量的关键。添加加工助剂GE3082可以有效降低胶料的挤出温度，增大挤出速度，减小主机电流，降低能耗。 |
| 英文摘要: |
| The formation mechanism of pores in extruded tread was analyzed and the corresponding solution measures were proposed combining with production practice.The main causes of forming tread pores were that the temperature of the machine head was too high，the extrusion speed was too fast，the water and volatile content in the raw materials were large，the air was mixed during hot smelting，the glue supply was insufficient，and the internal pressure of the extruder head was insufficient，etc.In the analysis，both internal factors（such as rubber compound formula） and external factors（such as extruder temperature，extrusion speed，etc） must be considered，choosing the best combination of internal and external factors was the key to improve the quality of extruded tread.The processing aid GE3082 could effectively reduce the extrusion temperature of compound，increase the extrusion speed，reduce the current of host machine and the energy consumption. |
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