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丁腈橡胶O形密封圈失效原因分析
Analysis on Failure Cause of NBR O-Ring
Received:September 24, 2019  Revised:September 24, 2019
DOI:10.12137/j.issn.2095-5448.2020.01.0017
中文关键词: O形密封圈;丁腈橡胶;老化;失效;疲劳;微观形貌
英文关键词: O-ring;acrylonitrile-butadiene rubber;aging;failure;fatigue;micro morphology
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Author NameAffiliationE-mail
dai xiaoying* AVIC Xi’an Aircraft Industry (Group) Company Ltd. 332852670@qq.com 
LEI Xingping AVIC Xi’an Aircraft Industry (Group) Company Ltd.  
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中文摘要:
      针对飞机油滤系统漏油故障,通过丁腈橡胶O形密封圈外观质量、尺寸、性能、胶料组分和微观形貌测试,分析O形圈失效原因。结果表明:O形圈表面凹痕与O形圈承压能力和装配间隙有关;O形圈内部存在的分层痕迹和异物与生产过程控制不到位有关;O形圈在液压油环境中受到外力作用是其失效的主要原因,破坏形式为疲劳破坏。设定合理的密封压缩量和装配间隙、保证贮存和硫化环境符合要求、提高O形圈密封面加工质量等措施可以预防O形圈失效。
英文摘要:
      In this paper,the appearance inspection,dimension measurement,performance test,compound composition analysis and micro morphology analysis of acrylonitrile-butadiene rubber O-rings were carried out for the leakage fault of aircraft oil filter system,and the causes of O-ring failure were analyzed.The results showed that,the surface indentation was related to the pressure bearing capacity and assembly clearance of the O-ring.There were stratified traces and foreign matters in the O-rings,which were related to the inadequate control of the production process.The main reason for the failure of O-ring was the external force in the hydraulic oil environment,and the failure mode was fatigue failure.The failure of O-ring could be prevented by setting reasonable sealing compression and assembly clearance,ensuring the storage and curing environment meet the requirements,and improving the processing quality of O-ring sealing surface.
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